Are you considering converting your fuel-powered car to an electric vehicle? While it can be a daunting project, there are ways to save time, money, and frustration. Discover 11 practical tips to help you with your EV conversion.

1. Take advantage of EV conversion forums

Start your search on forums where others share their experiences. You may find someone who has converted the same model. This will help you avoid many mistakes. For example, see:

• DIY Electric Car
• Endless Sphere
• YouTube videos about EV conversions

2. Examine drivetrain components

Take the time to thoroughly study the available components. Ask EV conversion companies for advice about their experiences. Choose components that are easy to use and easy to install.

3. Choose the right mounting brackets

Find suitable mounting brackets for your chosen engine. Some brackets allow direct mounting to the gearbox or differential, saving you a lot of time.

4. Custom design the battery pack

Aim for a battery pack that requires minimal modifications to your vehicle. Consider voltage, capacity, and additional components such as housing and BMS.

5. Place the controller strategically

Mount the controller as close to the motor as possible to minimize electromagnetic interference. Keep the power cables short, preferably no longer than 30 cm.

6. Battery pack: build it yourself or outsource?

Consider whether you want to build the battery pack yourself or have it made. Without experience, outsourcing is often wiser because of the technical knowledge required.

7. Combine motor and controller

Choose motor and controller from the same manufacturer for optimal configuration and compatibility.

8. Keep the system simple

Limit yourself to the essential systems. Extra features can complicate your project unnecessarily.

9. Reuse original parts

Keep as many original drivetrain components as possible to save costs. Pay attention to the power balance when upgrading.

10. Pay attention to weight distribution

Where possible, install new components in place of old ones to maintain driving dynamics.

11. Pre-test the drivetrain

Check the drivetrain operation before installing everything. This prevents time-consuming disassembly later.

Following these tips will make your EV conversion project more efficient and successful.